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Hello just got XUV 590i bought it from a friend “As is” rides cherry an it has a lot of power for what I use it for. It just has a major shifting problem. I have to turn off the Gator to shift it into gear. I’m just afraid that soon the starter will go out on me.
 

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Hello just got XUV 590i bought it from a friend “As is” rides cherry an it has a lot of power for what I use it for. It just has a major shifting problem. I have to turn off the Gator to shift it into gear. I’m just afraid that soon the starter will go out on me.


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XUV 550 with Honda GX 630
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Whatever you do don't force the shifter. Forcing it may damage the transmission (expensive) or shift linkage. Turn the engine off to shift until you get the primary clutch fixed.
 

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2015 XUV 550
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Hello just got XUV 590i bought it from a friend “As is” rides cherry an it has a lot of power for what I use it for. It just has a major shifting problem. I have to turn off the Gator to shift it into gear. I’m just afraid that soon the starter will go out on me.
Welcome, from central PA! I was recently experiencing the same issue with my 550. Do yourself a favor and follow the instructions Brad sent you. You won’t regret it a bit.
 

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Discussion Starter · #5 ·
Thanks guys! I ended up taking the primary clutch apart. All I did was sand the plates down so that it slides smoothly in an out. Took me about 2 hours from start to finish. Runs super smooth now!
 

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Thanks guys! I ended up taking the primary clutch apart. All I did was sand the plates down so that it slides smoothly in an out. Took me about 2 hours from start to finish. Runs super smooth now!


Sanding the sheave face smooth is not the correct solution for hard to shift into and out of gear issues.
 

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Hi Brad. I was told you could point me in the right direction for shifting issues on a 2017 590i. I just bought it from a guy and noticed it had a tough time going from R to N or H. I have to turn off the key to get it to shift out of R Do you have a fix for this? Thanks in advance.
Shane
 

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Hi Brad. I was told you could point me in the right direction for shifting issues on a 2017 590i. I just bought it from a guy and noticed it had a tough time going from R to N or H. I have to turn off the key to get it to shift out of R Do you have a fix for this? Thanks in advance.
Shane
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